Innova End-of-Line Packaging • Carolina Material Technologies
Automated Pallet Packaging Systems that Protect Your Load, Reduce Film, and Increase Throughput
Innova systems help manufacturers ship pallets that arrive stable, protected, and presentation-ready — while minimizing consumables and labor. Whether you need total weatherproof coverage (hooding), high-speed stretch wrapping, reliable strapping, or integrated conveying, we can design a complete end-of-line solution.
Best for: building materials, paper & packaging, food, chemicals, minerals, logistics, consumer goods, and any facility shipping palletized loads that must stay secure in transit.
Choose Your End-of-Line Packaging System
Use this as a quick starting point. If you’re not sure, we’ll help you match the right technology to your load type, shipping conditions, and required pallets per hour.
Why Companies Automate Pallet Packaging
Most end-of-line issues come down to the same few pain points: unstable pallets, damaged product, excessive film/strap usage, labor bottlenecks, and inconsistent package quality. Innova systems are designed to standardize your final load, improve transport stability, and reduce waste — so every pallet ships “ready for the real world.”
Hooding Systems: Stretch Hood & Shrink Hood
If your pallets face rain, humidity, dust, or outdoor storage — hooding is the premium solution. Stretch Hood delivers a transparent, wrinkle-free finish and major savings on consumables and energy, while Shrink Hood provides an airtight seal that conforms to irregular loads.
Stretch Hood Packaging
A highly efficient pallet wrapping system that applies a tubular film which adapts tightly to the load dimensions for total protection and a top-quality finish.
- Up to 50% savings on consumables and energy vs other systems
- Total protection & impermeability against rain, humidity, dust and UV
- Fastest system — up to 150 pallets/hour
Shrink Hood Packaging
A hooding system paired with an oven that heats shrink film so it contracts and conforms to the load, delivering airtight sealing and durable protection.
- Watertight seal against rain, moisture, dust and UV
- Excellent for irregular / mixed-load pallets and order picking
- Automated throughput up to 60 pallets/hour
Stretch Hood vs Shrink Hood
Not sure which hooding technology fits your line? We’ll help you compare throughput, energy, film cost, and required protection level.
- Outdoor storage / weather exposure
- Irregular loads, mixed SKUs, logistics
- Required pallets per hour and automation level
Automatic Stretch Wrapping: Ring & Arm Systems
Stretch wrapping is a proven way to stabilize loads while managing film cost and maintaining a clean final appearance. Innova offers high-speed ring wrapping for stability and throughput, plus ultra-versatile arm wrapping that adapts to virtually any load size.
Ring Stretch Wrapping
Maximum stabilization with a rotating ring wrapper. Film adapts to the load volume with efficient wrapping and minimal plastic use.
- Wrap up to 100 pallets/hour for production optimization
- Torque control uses the exact film needed to stabilize the load
- Elastic roping improves hold and overall stability
Arm Stretch Wrapping
A versatile automatic wrapper that adapts to load size and end-of-line layout, engineered for low film consumption and energy efficiency.
- Wrapping cycle as little as 32 seconds (48 seconds including conveying)
- Film pre-stretch up to 400% to reduce consumption
- Wide load range (approx. 500 mm up to 2,400 mm+)
Turntable Wrapper (Semi-Auto)
A cost-effective way to standardize pallet wrapping when full automation isn’t required. Great for lower volumes, mixed product runs, and flexible packaging areas.
- Improve load stability and reduce inconsistent hand wrapping
- Ideal for plants scaling toward future automation
- Optional upgrades for film control and improved containment
Automatic Pallet Strapping: Horizontal & Vertical
Strapping is often the best choice when you need maximum load hold, controlled compression, or enhanced edge protection for cases and cartons. Innova strapping systems are built for speed, durability, and flexible strap placement.
Horizontal Strapping
Configurable strap position and strap count to match your pallet size and product needs, built on a robust portal frame for demanding production environments.
- Flexible, customizable strapping patterns
- Optional lateral compactor for tighter load security
- Built for durability in tough operating conditions
Vertical Strapping
A versatile system that can strap 2 or 4 sides and strap in one or two directions with a 90° swivel system for comprehensive fastening.
- 90° swivel enables one- or two-direction strapping
- Lateral movement allows multiple straps without moving the load
- Optional corner/edge protector applicator
Accessories: Edge Protection & Compacting
Protect cartons and improve final load quality with integrated edge protection or compacting prior to strapping.
- Edge protectors reduce box crushing and deformation
- Compact and center loads for optimal strap application
- Improve consistency for shipping and handling
Conveyor Systems: Roller Conveyors & Line Integration
A reliable end-of-line isn’t just the packaging machine — it’s the flow before and after it. We can integrate Innova packaging with roller conveyors, transfers, and accumulation to reduce stoppages and keep pallets moving smoothly through wrapping, hooding, and strapping.
Roller Conveyor Systems
Move pallets safely and consistently between palletizer, inspection, wrapping/hooding/strapping, and pickup areas. Available in a range of layouts to match your footprint and throughput.
- Improve line uptime with controlled accumulation and transfers
- Reduce forklift interaction in the end-of-line zone
- Designed around your pallets/hour and load characteristics
End-of-Line Integration (Turnkey)
We help you select the right packaging technology, then integrate the machines and conveying into a complete, maintainable system your team can rely on.
- Define requirements: load, stability needs, protection needs, pallets/hour
- Layout + integration planning to minimize downtime
- Commissioning support and operational training
Quick Comparison: Which Technology Fits Best?
This is a fast guide. Final selection depends on your product, pallet geometry, required protection, and target throughput.
| System | Best for | Standout benefits |
|---|---|---|
| Stretch Hood | Total weather protection + premium appearance + high speed | Significant savings on consumables/energy, excellent load stability, and high throughput (up to ~150 pallets/hr) |
| Shrink Hood | Irregular loads, mixed SKUs, airtight sealing | Conforms to load shape, watertight protective barrier, and reliable automated operation (up to ~60 pallets/hr) |
| Ring Wrapping | High throughput wrapping + strong containment | Fast automated wrapping (up to ~100 pallets/hr) with film control for stable, consistent loads |
| Arm Wrapping | Versatility across load sizes + efficient film use | Fast cycles, high pre-stretch capability, and flexible options for top containment and load stability |
| Strapping | Maximum load hold, controlled compression, edge protection | Custom strap placement, optional compacting, and edge protection to reduce damage and improve shipping performance |
FAQs
What’s the biggest driver: film savings or load protection?
Usually both — but we start with your risk profile (weather exposure, transit distance, damage costs), then evaluate consumables and throughput. Stretch Hood is often selected when protection + appearance + speed are top priorities.
When does strapping beat wrapping?
Strapping is ideal when you need maximum fastening, controlled compression, or edge protection for cartons. It’s also common to combine wrapping + strapping depending on the product and shipping method.
Can you integrate Innova equipment with our existing palletizer or conveyors?
Yes — we can work with your current end-of-line equipment and design a layout that matches your pallets/hour and plant constraints, including accumulation, transfers, and safe pallet flow.
What do you need from us to quote the right system?
Pallet dimensions + weight, product type, required protection level (indoor/outdoor), pallets per hour, and a simple layout or photos/video of the end-of-line area. We’ll take it from there.