Sanitary Belt Conveyors Built for Washdown
KleanTrak sanitary belt conveyors are engineered for food, pharmaceutical, nutraceutical and other high-care processing environments where cleanability matters as much as conveying performance. The open stainless-steel design provides direct access to the product zone while a sanitary cleated polyurethane belt allows products to be conveyed horizontally, inclined or through engineered elevation changes.
Sanitary • Washdown • High-Care Conveying
A Washdown Conveyor Should Be Designed to Be Cleaned
In food and other hygienic processes, conveying performance is only part of the job. Product residue, moisture and allergens can collect on poorly designed frames, underneath belts and around difficult-to-reach components. That can increase sanitation time, complicate inspections and create unnecessary contamination risk. KleanTrak approaches the conveyor from the opposite direction: make the product zone visible, accessible and straightforward to clean.
Cleaning Access
Open construction helps operators reach the belt, frame and product-contact areas rather than cleaning around enclosed structural members.
Product Accumulation
Minimal horizontal surfaces help reduce areas where crumbs, powders, liquids or cleaning solution can collect.
Moisture Management
Stainless construction, corrosion-resistant components and optional drain pans support regular washdown procedures.
Allergen Changeovers
Better physical access allows sanitation teams to inspect and clean areas that can otherwise become difficult harborage points.
Sanitation Downtime
Tool-free access can simplify teardown, inspection and reassembly between production runs.
Product Containment
Cleats, scoops and corrugated sidewalls can be selected to help contain material while conveying on an incline.
Engineered Around Cleanability
KleanTrak combines sanitary structural design with a positive-drive cleated belt system to create a conveyor suited for regular washdown and hygienic processing environments.
Sanitary Construction from the Belt Outward
Rather than simply installing a food-grade belt on a conventional conveyor frame, KleanTrak incorporates sanitary considerations throughout the machine.
- Open-frame construction for direct cleaning and inspection access.
- 304 stainless-steel structural construction.
- Minimal horizontal surfaces where product or moisture can accumulate.
- Sanitary geometry designed to simplify washdown access.
- Tool-free disassembly for cleaning access.
- Washdown-duty drive components.
- Corrosion-resistant bearings for wet environments.
- Tensionless positive-drive belt system designed to reduce belt slippage and stretch.
Open Product Zone
The open stainless-steel frame keeps the belt, support structure and product areas visible and accessible, making residue easier to identify and remove.
Belt Removal & Cleaning Access
The sanitary belt can be accessed for thorough cleaning and inspection—particularly valuable during allergen changeovers, product changes and scheduled sanitation.
Washdown-Ready Construction
Stainless construction, sanitary belt materials, corrosion-resistant components and an accessible frame support demanding sanitation routines.
What Makes KleanTrak Different?
Sanitary performance comes from a combination of materials, geometry, access and component selection—not from any single conveyor feature.
304 Stainless Frame
Stainless construction provides a durable sanitary structure for food and washdown processing areas.
Open Frame
Visibility and access make it easier to identify and clean material accumulation instead of hiding it behind covers.
Minimal Flat Surfaces
Frame geometry minimizes horizontal areas where product, water or cleaning chemistry can remain after washdown.
Tool-Free Access
Cleaning access is designed so routine sanitation does not become an unnecessary maintenance project.
Washdown Components
Washdown-duty drive components and corrosion-resistant bearings are selected for wet sanitation environments.
CIP Options
Clean-in-place systems, drain pans and other sanitation options can be incorporated where the process requires them.
Designed to Come Apart When It Needs To
Sanitary equipment should not require a maintenance project every time production needs to perform a thorough cleaning. KleanTrak is designed around practical access to the belt and conveyor structure so sanitation teams can inspect and clean areas that would otherwise be difficult to reach.
- Belt can be accessed for thorough sanitation and inspection.
- Open construction exposes areas beneath and around the conveying surface.
- Tool-free access helps simplify routine cleaning procedures.
- Particularly valuable for allergen and product changeovers.
- Improved visibility makes post-cleaning inspection easier.
- Portable, tilting and drain-pan options can further support plant sanitation procedures.
The Belt Is Part of the Sanitary Design
In a sanitary conveyor, the belt is more than the surface that moves the product. Its material, surface texture, cleat geometry, sidewall design and ability to be accessed for cleaning all affect conveyor performance and sanitation. KleanTrak uses a sanitary polyurethane belt that can be configured around the product, conveying angle, containment requirements and product-release characteristics.
Configure KleanTrak Around the Process
KleanTrak is not limited to one conveyor geometry. The machine can be engineered around the required elevation change, product characteristics, available floor space and sanitation access.
Standard
Straight or low-angle sanitary conveying for process transfer between equipment at similar elevations.
Incline
Cleated belt configurations elevate product while maintaining an open, accessible sanitary conveyor structure.
Steep Elevation
Specialized belt, cleat and containment designs can support applications requiring significant elevation in a compact footprint.
Vertical / Lowering
Application-specific designs can address significant elevation changes or product lowering between process levels.
Sanitary Conveying for Food & High-Care Products
KleanTrak is particularly suited to products that require hygienic equipment, gentle belt handling, washdown capability or frequent product changeovers.
Coffee & Dry Ingredients
Coffee beans, ground coffee, soluble products, rice, breadcrumbs and other dry ingredients.
Snacks & Confectionery
Candy, chocolate-coated products, chewing gum, jelly centers, chips and other snack foods.
Cereal & Bakery
Cereal, cereal flakes, cookies, pasta, noodles and related prepared food products.
Frozen Foods
Frozen fruit, vegetables, French fries and other frozen products requiring washable equipment.
Nuts & Specialty Foods
Peanuts, tree nuts, soy products and other products where allergen-control procedures may be important.
Pet Food & Specialty Processing
Pet food, seafood and other specialty products requiring durable sanitary conveying equipment.
KleanTrak vs. a Conventional Belt Conveyor
A conventional belt conveyor may move the same product, but sanitary performance depends heavily on what is underneath and around the belt. KleanTrak is designed specifically for applications where cleaning and inspection are part of the operating cycle.
| Design Area | KleanTrak Sanitary Conveyor | Typical Conventional Belt Conveyor |
|---|---|---|
| Frame | Open sanitary stainless-steel construction. | Often designed primarily around structural support rather than washdown access. |
| Horizontal Surfaces | Minimized to reduce product and moisture accumulation. | Frame rails, brackets and structural surfaces may create more collection areas. |
| Cleaning Access | Open design with tool-free access to key components. | Guards, frames and belt supports may require more disassembly. |
| Belt | Sanitary polyurethane belt with multiple cleat, containment and surface configurations. | Belt selection varies widely and may not be optimized specifically for hygienic processing. |
| Drive Components | Washdown-duty components and corrosion-resistant bearings. | Standard industrial drive components may require additional protection. |
| Best Fit | Food, pharmaceutical, nutraceutical and other frequent washdown or high-care environments. | General industrial conveying where sanitary teardown and washdown are not primary design requirements. |
KleanTrak vs. TipTrak
Both technologies can solve sanitary conveying applications, but they address different primary needs. The choice should begin with what matters most in your process.
Washdown Access Comes First
KleanTrak is particularly attractive when operators need direct visual and physical access to the belt and conveyor structure for regular cleaning.
- Frequent wet sanitation
- Allergen or product changeovers
- Open hygienic construction preferred
- Cleated sanitary belt is appropriate for the product
- Food or high-care processing area
Gentle Contained Conveying Comes First
TipTrak becomes especially compelling when the product needs to remain contained in individual buckets while moving horizontally and vertically with very low spillage and degradation.
- Fragile product handling
- Minimize transfer points
- Dust containment is important
- Bucket containment benefits the material
- Enclosed conveyor configurations may be required
Watch the KleanTrak Sanitary Conveyor
Sanitary conveyor design is easier to understand when you can see how the belt, open stainless frame and cleaning access work together. This video provides a closer look at the KleanTrak design and the features intended to simplify sanitation.
Build the Conveyor Around Your Processing Line
KleanTrak can be configured as a stationary conveyor or as part of a more flexible sanitation and production strategy. Final configuration depends on how the conveyor feeds and receives product from surrounding process equipment.
Portable / Mobile Base
Move the conveyor for cleaning, changeovers or use at different process stations.
Infeed & Discharge Chutes
Transitions can be engineered to integrate cleanly with upstream and downstream equipment.
CIP & Drain Pans
Sanitation accessories can help manage cleaning solution and simplify in-place washing procedures.
Removable Guarding
Personnel protection can be configured while maintaining practical cleaning and maintenance access.
Tilting Mechanism
Specialized designs can improve access where the conveyor needs to move for sanitation or service.
Controls
Conveyor controls can be integrated with upstream feeding, packaging and downstream processing equipment.
What We Need to Review Your KleanTrak Application
Belt width, cleat design, conveyor geometry and operating speed depend on the actual product and process. Providing the information below helps CMT and UniTrak evaluate the application correctly from the beginning.
Product
Material name, particle or piece size, bulk density, temperature and whether the product is wet, sticky, fragile or frozen.
Required Rate
Continuous or batch throughput, maximum expected rate and operating schedule.
Conveyor Path
Infeed elevation, discharge elevation, horizontal distance, available footprint and required incline.
Cleaning Method
Dry clean, manual washdown, foaming, rinse procedure, sanitation frequency and desired CIP features.
Upstream Equipment
Identify how product enters the conveyor and whether the feed rate is controlled or variable.
Downstream Equipment
Define the receiving machine, required discharge position and any process-control or interlock requirements.
Frequently Asked Questions
What is a sanitary belt conveyor?
A sanitary belt conveyor is designed for applications where regular cleaning, washdown and contamination control are important. In addition to sanitary belt materials, hygienic conveyors typically provide improved access, stainless-steel construction and frame geometry designed to reduce product and moisture accumulation.
What makes KleanTrak sanitary?
KleanTrak combines an open 304 stainless-steel frame, minimal horizontal surfaces, tool-free cleaning access, washdown-duty drive components, corrosion-resistant bearings and a sanitary polyurethane belt.
Can the KleanTrak belt be removed for cleaning?
KleanTrak is designed to provide practical access to the conveyor belt and product zone for sanitation and inspection. This is particularly useful where thorough cleaning, allergen changeovers or frequent product changes are required.
Is KleanTrak suitable for food processing?
Yes. KleanTrak was developed specifically for sanitary conveying environments including food processing. Its polyurethane belt and stainless construction are intended for hygienic product-handling applications.
Can KleanTrak convey vertically?
KleanTrak can be engineered for inclined and significant elevation-change applications. The allowable angle, belt design, cleat arrangement and capacity depend on the actual product and conveyor geometry, so final design should be reviewed for the application.
Can the KleanTrak conveyor be moved for cleaning?
Portable and mobile-base configurations are available. Tilting mechanisms and removable guarding can also be considered where improved sanitation access is required.
Does KleanTrak offer clean-in-place options?
CIP systems and drain pans are available options. The right sanitation configuration depends on the plant cleaning procedure and the product being conveyed.
What products can KleanTrak handle?
Typical applications include cereal, coffee, candy, snack foods, nuts, pasta, frozen fruits and vegetables, pet food and other products requiring sanitary belt conveying. Engineering review may be recommended for unusual or difficult materials.
Should I use KleanTrak or TipTrak?
KleanTrak is generally considered when open sanitary access and washdown are primary requirements. TipTrak is often preferred where individual bucket containment, extremely gentle handling, minimal spillage or enclosed conveying are stronger priorities. CMT can review both technologies for the same application.
Can CMT integrate KleanTrak with other equipment?
Yes. CMT can help coordinate KleanTrak with hoppers, feeders, mixers, packaging equipment, inspection equipment, controls and other upstream or downstream material handling equipment.
Let’s Review Your Product, Cleaning Procedure & Layout
Tell us what you are conveying, the required rate, elevation change and how your plant cleans the equipment. CMT can help determine whether KleanTrak—or another sanitary mechanical conveying technology—is the right fit for your process.